Inspection Tools

Professional Elcometer inspection tools used by Md Jakir Hossain – BGAS-CSWIP Grade-II Painting Inspector & NDT Level-II.

📏 Thickness & Surface Profile Gauges

Elcometer 456 Coating Thickness Gauge DFT Gauge

Model: Elcometer 456 – Digital Dry Film Thickness Gauge

Industry-standard dry film thickness (DFT) gauge for measuring coating thickness on ferrous and non-ferrous substrates. Available in separate and integral probe versions, it offers fast readings (70+ per minute), large memory and Bluetooth/USB connectivity to ElcoMaster® for professional reporting.

Typical Use: Final DFT acceptance, QA/QC reporting, ISO/SSPC/NACE compliance.

Elcometer 456 coating thickness gauge measuring dry film thickness on steel

Elcometer 224 Digital Surface Profile Gauge

Model: Elcometer 224 – Digital Surface Profile Gauge

Digital gauge for measuring surface profile (anchor pattern) on blasted steel, both flat and curved. Provides fast and repeatable profile readings with internal memory and data output for traceable surface preparation records.

Typical Use: Confirming surface profile after abrasive blasting prior to coating.

Elcometer 224 digital surface profile gauge on blasted steel surface

Elcometer 124 Thickness Gauge

Model: Elcometer 124 – Replica Tape Thickness Gauge

Mechanical gauge used with Elcometer 122 Testex® Replica Tape to determine the peak-to-valley height of the abrasive blast profile. Available in metric and imperial versions with high resolution scale for accurate surface profile measurement.

Typical Use: Surface profile verification using replica tape (ASTM D4417-C, ISO 8503-5).

Elcometer 124 thickness gauge used with replica tape

🌦 Climate & Dew Point Monitoring

Elcometer 319 Dew Point Meter

Model: Elcometer 319 – Dewpoint / Climate Meter

Rugged multi-parameter climate meter designed to measure and record air temperature, surface temperature, relative humidity, dew point, ΔT and dry bulb temperature. Stores data for long-term monitoring and connects to ElcoMaster® for reporting.

Typical Use: Checking if climatic conditions are suitable for painting and curing.

Elcometer 319 dew point meter used for climate monitoring before coating

⚡ Holiday & Porosity Detection

Elcometer 270 Pinhole Detector (Low Voltage)

Model: Elcometer 270 – Wet Sponge Pinhole Detector

Low voltage wet sponge pinhole detector for identifying pinholes and discontinuities in thin, insulating coatings (< 500µm) on conductive substrates. Uses a moist sponge to detect through-film defects without damaging the coating.

Typical Use: Pinhole testing on powder coatings and thin protective coatings.

Elcometer 270 low voltage wet sponge pinhole detector

Elcometer 280 Pulsed DC Holiday Detector (High Voltage)

Model: Elcometer 280 – Pulsed DC Holiday Detector

High voltage pulsed DC holiday detector for locating holidays, pinholes and voids in thick coatings and linings, even on slightly damp or dirty surfaces. Features advanced safety, adjustable test voltage and a wide range of electrodes for various geometries.

Typical Use: Holiday testing of tank linings, buried pipelines and high-build systems.

Elcometer 280 high voltage holiday detector inspecting protective coating

🧪 Surface Cleanliness & Salt Testing

Elcometer 134 CSN Chloride, Sulphate & Nitrate Test Kit

Model: Elcometer 134 CSN – ‘CSN Salts’ Test Kit

Field kit designed to accurately measure surface chlorides, sulphates and nitrates in minutes. All components are pre-dosed and pre-measured, so the inspector can quickly determine soluble salt contamination with results in ppm or µg/cm².

Typical Use: Salt contamination checks before coating to avoid osmotic blistering and failure.

Elcometer 134 CSN salt contamination test kit for chloride, sulphate and nitrate

Elcometer 128 Pictorial Surface Standards

Model: Elcometer 128 – Pictorial Surface Cleanliness Standards

High quality photographic plates used as visual reference to assess the cleanliness and preparation condition of steel surfaces. Includes ISO 8501-1, ISO 8501-4 and SSPC VIS 1–5 references for comparision after blasting or power tool cleaning.

Typical Use: Visual confirmation of Sa / St grades and surface condition before coating.

Elcometer 128 pictorial surface standards showing blast cleanliness grades

🧲 Adhesion Testing

Elcometer 510 Automatic Pull-Off Hydraulic Adhesion Gauge

Model: Elcometer 510 – Automatic Pull-Off Adhesion Tester

Automatic hydraulic pull-off adhesion gauge that measures the bond strength between coating and substrate. The gauge automatically controls the pull rate for consistent and repeatable results, with on-screen statistics, trend graphs and Bluetooth/USB data transfer to ElcoMaster®.

Typical Use: Adhesion qualification of protective coatings on steel, concrete and other substrates.

Elcometer 510 automatic pull-off adhesion gauge with dollies

Elcometer 107 Cross Hatch Cutter

Model: Elcometer 107 – Cross-Cut / Cross-Hatch Adhesion Cutter

Manual cross hatch cutter providing an instant assessment of coating adhesion by making a lattice pattern through the coating to the substrate. Rugged body, non-slip grip and interchangeable 4-sided blades allow testing of a wide range of coating thicknesses.

Typical Use: Cross-hatch adhesion classification as per ISO / ASTM / BS standards.

Elcometer 107 cross hatch cutter performing adhesion test

✨ Gloss, Dispersion, Density & Viscosity

Elcometer 480 Glossmeter

Model: Elcometer 480 – Single / Dual / Triple Angle Glossmeter

High-precision glossmeter for measuring gloss, % reflectance and haze on high, semi-gloss and matt surfaces. Can measure multiple angles (20°/60°/85°) simultaneously, with fast reading rate and excellent inter-instrument agreement for reliable QC.

Typical Use: Measuring gloss level of coatings, automotive finishes and industrial paints.

Elcometer 480 glossmeter measuring gloss on coated panel

Elcometer 2020 Fineness of Grind Gauges

Model: Elcometer 2020 – Fineness of Grind Gauge

Precision stainless steel gauge with graded grooves used to determine the particle size and fineness of grind of paints, pigments, inks, coatings, chocolates and similar products. Available in various ranges (µm / mils) with certified versions for laboratory use.

Typical Use: Checking dispersion quality and pigment grind during paint formulation.

Elcometer 2020 fineness of grind gauge with scraper

Elcometer 1800 Density Cup

Model: Elcometer 1800 – Stainless Steel Density Cup (Pycnometer)

Stainless steel precision density cup (pycnometer) used to determine the specific gravity or density of paints and similar liquids. Provides highly repeatable volume for accurate density calculation.

Typical Use: Determining paint density for formulation, QC and viscosity correlation.

Elcometer 1800 stainless steel density cups

Elcometer 2351 FORD / ASTM Viscosity Flow Cups

Model: Elcometer 2351 – FORD / ASTM Viscosity Cups

Anodised aluminium viscosity flow cups with stainless steel orifice designed to measure the consistency and flow time of paints, varnishes and related products. Results are usually expressed as seconds flow time and can be converted to cSt when required.

Typical Use: Setting spray viscosity for correct atomisation and film build.

Elcometer 2351 FORD ASTM viscosity flow cups

🎨 Film Application & Sample Preparation

Elcometer 4340 Motorised / Automatic Film Applicator

Model: Elcometer 4340 – Motorised Film Applicator

Laboratory motorised film applicator used to produce highly reproducible wet films of coatings on various substrates (contrast charts, metal panels, glass, foils). Heavy base, precision table and adjustable traverse speed minimise vibration and ensure consistent film thickness.

Typical Use: Preparing test panels for gloss, color, opacity, drying time and other lab tests.

Elcometer 4340 motorised automatic film applicator

💨 Permeability & Drying

Elcometer 5100 Payne Permeability Cup

Model: Elcometer 5100 – Payne Permeability Cups

Anodised aluminium permeability cups used to determine the permeability or vapour transmission rate of unsupported films such as paints, varnishes, plastics and paper. Weight change over time is used to calculate permeance.

Typical Use: Evaluating barrier properties and drying behaviour of coating films.

Elcometer 5100 Payne permeability cup with film

🔧 Mechanical Resistance, Scratch & Bend Testing

Elcometer 3000 Motorised Clemen Unit

Model: Elcometer 3000 – Motorised Clemen Scratch Tester

Robust motorised instrument for evaluating the scratch resistance of coated surfaces. A tool with a hemispherical tip is gradually loaded and drawn across the sample to determine the load at which the coating fails. Suitable for metal, wood, glass, plastic and other hard materials.

Typical Use: Scratch resistance and mar resistance testing of coatings.

Elcometer 3000 motorised Clemen unit performing scratch test

Elcometer 1510 Conical Mandrel Bend Tester

Model: Elcometer 1510 – Conical Mandrel Bend Tester

Mechanical conical mandrel bend tester used to determine the effects of bending on the elasticity, adhesion and elongation of cured coatings on sheet metal. The panel is bent around a conical mandrel; the diameter at which cracking starts is recorded.

Typical Use: Flexibility and elongation testing of coatings for pipelines, tanks and cladding.

Elcometer 1510 conical mandrel bend tester in use
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